Arc Wire Spray Process, a Thermal Spray Process

Typical Arc Spray coatings (arc spray wires) for Corrosion

  • Aluminium,
  • Zinc 
  • Zinc Aluminium, Zinc Aluminum


Main applications for Corrosion Control
Corrosion protection

What is Arc spray?

Arc spray uses metal wires as the coating material. An electric arc provides the heat source, one positive and one negative wire.  The opposite charged wires short circuit, forming a plasma temperature of 4,000°C.   The wire melts, and once molten, compressed air to atomize and accelerate the feed metal towards the substrate.

Arc spray can also spray two different wires simultaneously to produce a pseudo alloy, often a bronze and a steel wire are used for coating cylinder heads and engine block.  Cored wires containing tungsten carbides and special alloys can be sprayed as well.

Arc spray systems for aluminium and zinc have extremely high spray rates, and can coat large areas quickly.

bexxon global pte ltd Indonesia

Wire Specifications

  • 1350
  • 1050
  • 1100
  • Pure Aluminium
  • AlZn 85/15

Thermal Spray Aluminium

Arc spray Aluminum

Aluminium Wires for TSA ​

USA made wire to comply with your needs, factory direct pricing

Arc spray wires for Thermal Spray aluminium, aluminum Wires for Arc spray