Bridgemaster® Arc Spray Machine 3.2 mm and 4.8 mm

  • Big Wire, Large diameter wires:  Aluminum, Zinc, and Zinc/Aluminum wires, 3.2 mm, 4.8 mm diameter, are commonly sprayed.
  • Small wires  1.6 mm and 2.3 mm can also be Thermal Sprayed
  • Combination Bridgemaster® arc spray Gun cables: Combination gun cables combine the spray wire, power leads, and atomizing air into a single flexible, lightweight cable.  
  • Arc Shorting Control: Prevents wire from fusing together
  • Fan Arc Spray: The Bridgemaster® fan a wide spray pattern for high production work.  
  • Air Sweep: Allows the operator to air sweep the surface prior to spraying.
  • Power Supply Choices: Lightweight Inverters or Conventional DC Welding Power Supplies (rectifiers)
  • Flexible: Modular design accommodates easy adaptation to the needs of the applicator.

Bridgemaster® Convenience

  • All necessary controls and meters are conveniently mounted on the front-face of the wire feed module.
  • The 450-amp inverter power supply weighs just 54 kilograms. A variety of conventional DC welding power supplies are also available. 


Safety and Operation
The Arc Spray Metallizing (thermal spray) process produces noise, fumes and Ultraviolet rays. Consult the operators' manual and individual wire Material Data Safety Sheets for safety precautions.
Arc-shields installed on the gun protect against direct UV exposure. These shields are easily removed to accomplish gun maintenance.

Arc Spray System Requirements

  • Clean, dry, compressed air capable of 65 CFM @ 100 PSI.
  • Electrical requirements are based on the particular power supply selected. Three-phase power in voltages of 208, 230, 380, 415, 460 or 575 can be factory set.



The Bridgemaster Arc Spray Machine

Thermal Spray Solutions

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TMS Bridgemaster® Arc Spray System

The Bridgemaster® is an excellent Low Energy, High Deposition Arc Spray Machine.  Arc spray is a thermal spray process using two wires, compressed air, and electricity to melt metal to make metallic coating.

The Bridgemaster® is a heavy duty, lightweight, low energy, high deposition arc spray machine for applying metalized coatings. Arc spray in the job shop or the field ,  the Bridgemaster® metalizing machine works in any environment. Meters and Controls are on the wire feeder for easy operator control. Flexibility in design allows for a wide variety of possible configurations.


Options for the Bridgemaster®

  • Small Wire capability, also can use 1.6 mm, 2.4 mm, 3.2 mm wires
  • Drummed Wired Dispensers.
  • Thermal Spray Station Control Consoles for remote operation of single or multiple arc spray machines.
  • Wire Staighteners for smooth wire feeding.
  • Angle Spray Nozzles for space restricted areas.
  • Long cables:  The Bridgemaster® arc spray feeder up to 50 meter from the Bridgemaster® arc spray power supply.