TMS Bridgemaster® Arc Spray System

The Bridgemaster® is an excellent choice in Low Energy, High Deposition Arc-Spray Systems.

The Bridgemaster® is a heavy duty, lightweight, low energy, high deposition arc spray machine for applying metalized coatings. Built for shop or field applications,  the Bridgemaster® metalizing machine works in any environment. Meters and Controls are on the wire feeder for easy operator control. Flexibility in design allows for a wide variety of possible configurations.

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Bridgemaster® Arc Spray Machine

  • Big Wire Capabilities:  Aluminum, Zinc, and Zinc/Aluminum wires, 3.2 mm, 4.8 mm diameter, are commonly sprayed.
  • Small wire of 1.6 mm and 2.3 mm can also be used in your shop
  • Combination Gun cables: Combination gun cables combine the spray wire, power leads, and atomizing air into a single flexible, lightweight cable.  
  • Arc Shorting Control: Prevents wire from fusing together
  • Fan Spray: Provides a wide spray pattern for high production work.  
  • Air Sweep: Allows the operator to air sweep the surface prior to spraying.
  • Power Supply Choices: Lightweight Inverters or Conventional DC Welding Power Supplies
  • Flexible: Modular design accommodates easy adaptation to the needs of the applicator.


  • All necessary controls and meters are conveniently mounted on the front-face of the wire feed module.
  • The 450-amp inverter power supply weighs just 54 kilograms. A variety of conventional DC welding power supplies are also available. 

Safety and Operation
The Arc Spray Metallizing process produces noise, fumes and Ultraviolet rays. Consult the operators' manual and individual wire Material Data Safety Sheets for safety precautions.
Arc-shields installed on the gun protect against direct UV exposure. These shields are easily removed to accomplish gun maintenance.

System Requirements

  • Clean, dry, compressed air capable of 65 CFM @ 100 PSI.
  • Electrical requirements are based on the particular power supply selected. Three-phase power in voltages of 208, 230, 380, 415, 460 or 575 can be accommodated.


  • Small Wire capability, also can use 1.6 mm, 2.4 mm, 3.2 mm wires
  • Drummed Wired Dispensers.
  • Spray Station Control Consoles for remote operation of single or multiple arc-spray systems.
  • Wire Staighteners to improve wire feeding.
  • Angle Spray Nozzles for space restricted areas.
  • Stretch out kits for placement of the feeder up to 50 meter from the power supply.